RSS
The Waste of Conveyance
By Lou Washington on February 05, 2010  |  Comments 0

The Waste of Conveyance

Conveyance, as the name implies, has to do with wasteful transportation, storage or handling of work in process (WIP). Think about all of those single item trips you make to your local grocery store and you’ll start understanding the waste of conveyance very quickly.


Read More

Key Issues with ERP Selection
By Donna Hedge Burns on January 28, 2010  |  Comments 0

Key Issues with ERP Selection

Most companies select and implement an ERP system once every 10-15 years. So for most operational and IT staff, it’s something they only experience once in their careers. Here are few general rules to remember when selecting an ERP vendor. You and your team should keep these issues in mind throughout your selection and evaluation process.


Read More

Lean Tools Enhance your ERP Investment
By Lou Washington on January 20, 2010  |  Comments 1

Lean Tools Enhance your ERP Investment

Several years ago, I attended a seminar on Lean Manufacturing. It was one of those three-day workshops put on by one of the major lean thought leadership groups. It was a great seminar and frankly, I learned a lot during those three days about manufacturing in general and of course about Lean.


Read More

The Waste of Defects
By Lou Washington on January 05, 2010  |  Comments 6

The Waste of Defects

Waste of Defects

Who doesn’t have a horror story to tell about some product containing some manufacturing defect that rendered it useless? This is the subject for this week’s edition of classic wastes. We’re talking about everyone’s favorite waste, the waste of defects.


Read More

The Future of ERP in Quoting Systems
By Louis Columbus on December 16, 2009  |  Comments 0

The Future of ERP in Quoting Systems

IndustrialSurveyPhotoThe paradox of channel management, quoting, pricing and product configuration strategies is that they are so unique, so inherently different from any other ERP process that they continue to resist consolidation – even in the midst of a recession.


Read More

The Waste of Inventory
By Lou Washington on December 10, 2009  |  Comments 2

The Waste of Inventory

This week we’ll look at the waste of inventory. It’s always tempting to “load up” on a good deal, but, many times, the math just doesn’t support this as a money saving strategy.


Read More

We’re Offering More Lean Solutions Thanks to Ultriva

We’re Offering More Lean Solutions Thanks to Ultriva

Cincom Systems, owner of this blog, has signed a partnership agreement with Ultriva, a California-based software company specializing in Lean and Kanban solutions. As part of the agreement, Cincom will offer to existing and new customers Lean manufacturing solutions that complement its Cincom CONTROL™ enterprise resource planning (ERP) and Cincom Acquire™ Sales and Product Configurator software.


Congratulations Boeing – Lift Off for the 787 Dreamliner

Congratulations Boeing – Lift Off for the 787 Dreamliner

Congratulations Boeing!

Tuesday, 15 December 2009, was an exciting day for aviation folks worldwide. The long awaited, Boeing 787 Dreamliner finally “slipped the surly bonds of earth” and took to the air.


Specialty Vehicle Manufacturers Have Issues with ERP: Report

Specialty Vehicle Manufacturers Have Issues with ERP: Report

When it comes to ERP systems, specialty vehicle manufacturers have apparently chosen unwisely. None of those surveyed in a recent Cincom survey report said their ERP systems exceeded their expectations.


CONTROL ™ ERP Helped Boeing Keep Jobs in Canada

CONTROL ™ ERP Helped Boeing Keep Jobs in Canada

Back in 1992, Boeing of Canada was challenged with how to efficiently schedule and track 2,500 manufactured parts in a 450,000-square-foot facility, with the capability to cross multiple facilities.


The Truth About ERP Integration – Part III

The Truth About ERP Integration – Part III

Bottom line: The greatest gains from ERP integration begin when the most talented contributors in organizations have a chance to think more and react less. Unshackling them from their desks begins by vowing to stop swivel chair integration.


What a Waste: Excess Inventory Blocking Door to Economic Recovery

What a Waste: Excess Inventory Blocking Door to Economic Recovery

Inventory is a necessary evil of doing business, right? WRONG! According to Jim Shepherd of AMR Research, “inventory kills. Companies entering a recession need to quickly reduce raw material, work-in-process, and finished-goods inventory. …


This Old ERP – Rapid Deployment ERP

This Old ERP – Rapid Deployment ERP

Some companies are turning to a rather unorthodox, yet effective strategy to assure quick ROI in their ERP deployment. While the larger, tier-one ERP system is taking the years it needs to be fully implemented, quick results are achieved by temporarily using a second-tier system in smaller, quick-to-implement areas of the business.


ERP is About Enabling Change, Not Stopping It

ERP systems have transitioned from being an enterprise-wide system for financial reporting to becoming a synchronization point of suppliers, fulfillment, customer relationships and services. As a result, they are critical to companies being able to change their go-to-market strategies and stay responsive to the market.


Gap Widening Between A&D “Haves” and “Have Nots”

Gap Widening Between A&D “Haves” and “Have Nots”

Lean manufacturing is lacking in the aerospace and defense industry. According to a 2009 Cincom report, only 23% of aerospace and defense (A&D) manufacturers surveyed have implemented demand-driven manufacturing tactics such as electronic Kanban, lean manufacturing techniques and shared business processes.


“Gut Feel” Prevalent In Project Tracking

“Gut Feel” Prevalent In Project Tracking

Nearly 50% of electrical-equipment manufacturers use manual tracking and “gut feel” to track project reporting, including project cost and profit. That’s 14% more when compared to a composite benchmark of comparable industries.


Software Licenses: What’s Your Plan?

Software Licenses: What’s Your Plan?

Software vendors frequently come under fire for their licensing and pricing practices. I’m not going to say that this is entirely unjustified, but I will assert that there are many issues relevant to this discussion.


Commercial HVAC Manufacturers Have Issues with ERP: Cincom Report

Commercial HVAC Manufacturers Have Issues with ERP: Cincom Report

When it comes to ERP systems, not all commercial HVAC/R manufacturers have chosen wisely. While 18% say their ERP systems exceed their expectations, 36% say it impairs their ability to react to market changes or to implement new business initiatives, and another 36% report that their ERP systems provide valuable information but also require frequent workarounds and customized data extracts.


The Waste of Motion

The Waste of Motion

We are going to run a little series on this blog discussing the various major types of waste, the symptoms of each, the causes, cures and metrics for measuring improved performance associated with corrective measures. We hope you enjoy the discussion and I encourage everyone to jump in and participate with your own stories and experiences.


The Waste of Over Production

The Waste of Over Production

Overproduction occurs when products are produced before they are needed. This frequently happens when managers are trying to assure that down-line stations have adequate supplies to fulfill their requirements. Sometimes this happens in “make work” situations.


The Waste of Overprocessing

The Waste of Overprocessing

The next waste we will discuss is that of overprocessing. Simply put, overprocessing occurs when the delivered product (or the manufacturing process associated with that product) includes something that does not add value for the customer.